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Soyuz-U & -FG rockets

The Soyuz-U and -FG rockets are of the R-7 rocket family, originally developed from the R-7 ballistic missile, which first flew in 1957. The Soyuz rockets launch both the Progress cargo ships and manned Soyuz-TM spaceships (the latter replaced by the TMA version from 2002). The Soyuz-FG is a new version, with a modifed fuel injection system (форсуночная Головка – Forsunochnaya Golovka, fuel-injector’s head) on the engines of the first and second stages, but both have the same 11S510-PVB Blok-I third stage.

Technical data

Soyuz rocket technical data
Model R-7 family
Code 11A511U (FG: 11A511FG)
Class Middle
Type One-start
Developer TsKB-Progress State Research & Production Rocket & Space Center
Fuel (all stages) Kerosene
Oxidizer (all stages) LOX (Liquid Oxygen)
Number of stages 3
Stage 1 length & diameter (mm) 19 600; 3820
Stage 2 length & diameter (mm) 27 138; 2950 (FG: 31 800 length)
Stage 3 length & diameter (mm) 7145; 2660 (FG: 6745 length)
Stage 1 engines 4 × RD-117 (FG: RD-107A)
Four-chamber liquid-propellant rocket engine with two verniers chambers
Thrust 102 000 kg each
Stage 2 engines 1 × RD-118 (FG: RD-108A)
Four-chamber liquid-propellant rocket engine with two verniers chambers
Thrust 96 000 kg
Stage 3 engines 1 × RD-0110
Four-chamber LPRE with 4 verniers chambers
Thrust 30 000 kg
Total height (mm):  51 100 (FG: 49 476)
Diameter (mm) 10 300
Start mass 313 000 kg (FG: 305 000 kg)
Payload lift capacity 8000 kg

From the NASA Expedition Crew Press Kits:

Soyuz Booster Rocket Characteristics
First Stage Data - Blocks B, V, G, D (Б, В, Г, Д)
Engine RD-107 (Soyuz-U rocket has RD-118; Soyuz-FG has RD-107A)
Propellants LOX/Kerosene
Thrust (tons) 102
Burn time (sec) 122
Specific impulse 314
Length (meters) 19.8
Diameter (meters) 2.68
Dry mass (tons) 3.45
Propellant mass (tons) 39.63
Second Stage Data, Block A (А)
Engine RD-108
Propellants LOX/Kerosene
Thrust (tons) 96
Burn time (sec) 314
Specific impulse 315
Length (meters) 28.75
Diameter (meters) 2.95
Dry mass (tons) 6.51
Propellant mass (tons) 95.7
Third Stage Data, Block I (И)
Engine (meters) RD-0110
Propellants LOX/Kerosene
Thrust (tons) 30
Burn time (sec) 240
Specific impulse 330
Length (meters) 8.1
Diameter (meters) 2.66
Dry mass (tons) 2.4
Propellant mass (tons) 21.3
Payload mass (tons) 6.8
Shroud mass (tons) 4.5
Launch mass (tons) 309.53
Total length 49.3
Soyuz ascent timeline
Time (min: s) Event Altitude
T −0 Lift-off
T +1:58 First-stage separation 45 km
T +2:40 Escape tower & launch fairing jettison 85 km
T +4:58 Second-stage separation 170 km
T +9:00 Third-stage cut-off 205 km

Soyuz-2
«Союз-2»

The Soyuz-2 is a modernized version of the rocket that is intended to replace the Soyuz-U, Soyuz-FG and Molniya-M rockets with one universal version. A digital control system installed in the equipment bay of the third stage increases the rocket’s accuracy, stability and controllability, allowing it to be fitted with a larger-sized shroud (ST fairing – external diameter of 4.110 m, length of 11.400 m) for its payloads . The use of advanced engines on the first and second stages, and a new engine on the third stage (the RD-0124) allows the rocket to increase its payload capability by 1000-1200 kg. The RD-0124 adds an extra 34 seconds of specific impulse that improves the rocket’s performance.

Comparison of RD-0110 and RD-0124 engine performance
  RD-0110 RD-0124
Thrust in vacuum: 298.03 kN 294.3 kN
Specific Impulse: 326 seconds 359 seconds
Combustion chamber pressure: 6.8 MPa 15.53 MPa
Engine mass: 408 kilograms 450 kilograms

The Soyuz-2 was tested in two launch stages. The first launch, Soyuz-2-1A, had new control systems and telemetry devices, and the first and second stages used the modernized engines. It successfully took place on 8 November 2004 at the Plesetsk Cosmodrome for a suborbital misson with a test payload. The second Soyuz-2-1A launch took place on 19 October 2006 when MetOp-A, Europe’s first polar-orbiting satellite dedicated to operational meteorology, was put into orbit.

The launch of the Soyuz-2-1B rocket was in 21 December 2006, carrying a satellite called COROT. Helium tanks are fitted inside the oxygen tank for the 1B.

The Soyuz-2 is part of a European-Russian co-operative program.

In the near-future, from 2011, it is planned to launch the next modernized version of the Soyuz manned spaceship on the Soyuz-2 rocket from Kourou, Europe’s Spaceport in French Guiana, as well as unmanned payloads from 2008. The latter will be a Soyuz-2 variant called the Soyuz-ST that includes the Fregat upper stage and ST fairing.

The Fregat is a fourth stage that can reach orbit and operate autonomously as an orbital vehicle.

More details:

Rus-M

A new launcher, the Rus-M, was to be produced by the Samara Space Center, who came up with the preliminary design in 2010. It was intended to carry the future PKNP spaceship, itself a Soyuz spaceship replacement. The launcher would replace the Soyuz-FG rocket, and was to be constructed by 2015.

The two-stage Rus-M was to have three variants:

  1. Variant 1 –16 tons to low orbit. The first stage has 3 inseparable boosters.
  2. Variant 2 –35 tons to low orbit. Uses 5 boosters on the first stage, four of which are strap-ons that separate first.
  3. Variant 3 –50 tons to low orbit. The first stage is stretched to allow for more propellant.

The first stage would use the RD-180 engine; the second the RD-0146 engine. The latter engine would use liquid hydrogen and oxygen.

On 7 October 2011, however, Roskosmos chief Vladimir Popovkin announced that the rocket had been cancelled as 37% of funds for Roskosmos had been allocated to developing the Rus-M, but funding overall was small, so it was decided to continue using the Soyuz rockets and possibly the Angara rocket family. The latter is still in development by Khrunichev, with a first launch set for 2013.

Diagrams


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~ Page last updated: 19/10/2010

Photo gallery

Liftoff of Expedition 1 (NASA)

Liftoff of the Soyuz TM-31 rocket, 31 October 2000.

RD-107 engine

RD-107 first-stage engine – the Soyuz-U rocket has a modified version, the RD-118; Soyuz-FG has RD-107A

RD-108 engine

RD-108 second-stage engine – the Soyuz-U rocket has a modified version, the RD-117; Soyuz-FG has RD-108A

RD-110 engine

RD-0110 third-stage engine